In reply to Kemics:
The thickest rope/cord that will fit? Use a larger mallion? By adding a few more knots than usual (and fiddling with the equalisation) you can get 2 pieces of situ gear per strand of rope through the mallion and still be equalised and safe. Or use a steel screwgate glued shut instead of a mallion?
When I see 6mm cord in situ for a belay (all sorts of stuff is common in the Dolomites) that is grotty and there for an unknown length of time I absolutely want nothing to do with it.
Whatever you do, adding a tag with a date is a nice idea for other climbers in the future if you can.
In reply to FactorXXX:
It would be a shame if a simple technical question got completely derailed by a threadnaught on the ethics of situ gear, can we leave that for another day?